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Fire safety

Forklift Fire

Understand lithium-ion forklift battery fires in VR: battery design, thermal runaway and fire spread.

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Meta QuestPolish, EnglishIncluded in:Industry,Professional
  • 15 min
  • Hands only
Forklift in a warehouse in the Forklift Fire VR training.

About the training

This immersive VR training application provides a unique insight into the construction and failure mechanisms of lithium-ion batteries used in modern forklifts. Through detailed 3D visualizations and interactive simulations, participants explore the internal structure of a battery before witnessing the complete sequence of events that can lead to a catastrophic battery fire.

The training begins with an examination of a modern forklift and its battery system, introducing key components such as battery modules, individual cells, and the Battery Management System (BMS). Users then journey inside a single lithium-ion cell to discover how electrodes, the separator, and electrolyte work together to deliver high performance while maintaining safe operation.

Once the battery’s design has been explored, the simulation demonstrates the complete thermal runaway process. Participants observe each stage of battery failure: from internal short circuit and heat build-up to gas venting, toxic emissions, ignition, and the rapid propagation of fire between neighboring cells. Realistic visual effects, thermal imaging, sound design, and dynamic animations help explain complex electrochemical processes in an intuitive and engaging way.

Key learning objectives:

  • Understand the structure and operation of lithium-ion forklift batteries.
  • Learn the role of the Battery Management System (BMS) in battery safety.
  • Identify the early warning signs of battery failure.
  • Understand the stages of thermal runaway and fire propagation.
  • Recognize the hazards associated with toxic gases, extreme temperatures, and battery fires.
  • Improve awareness of battery fire risks in industrial environments.

Designed for safety professionals, forklift operators, warehouse staff, maintenance technicians and emergency responders, this VR training combines technical education with immersive visualization to build a deeper understanding of lithium-ion battery hazards. By turning complex engineering concepts into an interactive experience, it helps users recognize potential dangers early.

Inside the training

Where will this training be useful?

  • An employee undergoing health and safety training using VR technology

    Initial training

    Initial OHS training that keeps quality consistent, engages new employees and documents results.

  • An employee participating in health and safety training through VR technology

    Refresher training

    Periodic OHS refresher training that engages employees, can run at any time and documents results.

How would you like to start?

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  • I have my own headsets

    Install in a few minutes and test all the apps for 7 days. No card, no commitment.

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  • I’d rather talk

    30 minutes online: we show you scenarios for your industry and answer your questions about rollout.

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